Roll forming technology has revolutionized the production of metal roofing and cladding, and the single-layer roll forming machine stands as a testament to this innovation. Designed for efficiency and versatility, this machine is a cornerstone of modern construction material manufacturing. It specializes in producing a single type of metal profile, such as corrugated sheets or trapezoidal panels, from a continuous coil of steel.
Known for its streamlined design and ease of operation, the single-layer machine is highly favored by manufacturers seeking a reliable, cost-effective solution for high-volume production of specific panel designs. Its robust construction and precise engineering ensure consistent product quality, making it an essential asset for businesses looking to meet the growing demand for durable and aesthetically pleasing building materials.
Machine Specifications
Dimensions (L x W x H): 10500 mm x 1700 mm x 1400 mm (The machine's length can vary by ± (0.4 m ÷ 1.6 m) depending on the wave profile (Number of roller levels increasing/decreasing)).
Weight (Kg): 8000 Kg - 9000 Kg (The machine's weight can change depending on the profile and number of roller levels).
Productivity / Speed (m/min): 18 ÷ 22 m/min (Or faster upon request).
Frame: I#396
Side plate (mm): 20 mm
Cutting Die Plate: High-strength Q345 steel, 36 mm => 40 mm thick, resistant to vibration and bending, ensuring the cutting blade does not warp or get scratched during use.
Roller shaft diameter (mm): Ø70 mm
Electric Power (KW / HP): 5.5 KW / 7.5 HP
05 square waves: 18 levels - 20 levels
06 square waves: 18 levels - 20 levels
07 square waves: 22 levels
09 square waves: 22 levels
11 square waves: 22 levels
Thickness (mm): 0.25 mm ÷ 0.6 mm
Sheet width (mm): 1200 mm
Hardness: G300 - G550
Electric Motor (HP): 7.5 HP - Hitachi/Teco - Japan/Taiwan
Pump Head (Cm³/v): 31 Cm³/v
Valve: 2-stage speed valve
Cooling (Fan): AH1012 (100 l/min)
Oil hose: Yokohama / Dynesflex
Drive Motor (cc/v): BMS - 400 cc/v
Pressure Gauge (Kg/cm²): 250 Kg/cm² (Japan)
Hydraulic Oil R32 (Imported): 200L
Main Circuit Breaker: Fuji - Mitsu
Motor Overload Relay: Yes
Power Supply: 24VDC Omron - Japan
Industrial Controller (PLC): Mitsubishi - Japan
Screen: 7 inch - Weintek - Taiwan
Hydraulic Valve Relay: Ultra-durable contact point, with 10A load capacity Idec - Japan
Proportional Speed Controller: No
Control Cabinet: Wall-mounted cabinet to save space
Counter: Autonics - Korea (360 pulses / revolution)
Alarm: 250VAC
Indicator Light: 250VAC
Electric Wire: Vietnam
Flat Cutting Blade: Ø80 x 150 ST
Profile Cutting Blade: Ø80 x 150 ST
RS Chain: 60
Push Button: Dust and mold resistant, ultra-durable for over 5 years (Idec - Japan)
Cutting Blade: Specialized steel from Japan / Germany, cutting blade durable for over 5 years. (Proper maintenance and care according to supplier instructions are required)
Roller: Chrome
Electrical cabinet: Paint
Side roller shaft (Ø88 - Ø112): Paint
Roller edge shaft (Ø76): Paint
Piston rod: Paint
Bearing holder: Paint
Front / rear roller: Zinc plated
Front mask: Zinc plated
Chain cover: Color-painted steel
Durability & Machine Uniformity: The machine's components are mass-produced from new-generation Japanese CNC lathes, milling machines, grinders, and cutters, and 100% imported automatic welding robots from ABB - Switzerland, Yaskawa.
Safety in Use: The machine is equipped with an automatic valve shut-off system in case of valve or limit switch failures, ensuring the mechanical structure is not damaged or the hydraulic piston is not broken. There are emergency buttons both front & back for handling.
Productivity, Product Quality: The design is standardized across many machines, in coordination with quality standards between the machine manufacturer and the machine user. After practical surveys at active construction sites, optimal solutions for each product have been developed. The corrugated lines are sharp with no scratches or black marks when cold-rolling steel sheets, unlike products from other suppliers.
Compliance with Technical Standards: Production is strictly inspected and evaluated at each stage, with continuous quality improvements.
Custom Design: This is a standard product (Can be designed upon specific customer requests).
